High Performance Alloys | Strip & Semi-Finished Products from Germany
We offer strips in 8 different high-performance alloys.
Buy strip product and semi-finished products with high-performance alloys from Germany
Applications of high performance alloys BB05xi | SB20 – SB22 | SB28 | SB92 | SB32
Typical applications
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Age-hardenable alloys for connectors and power transistor carriers and semiconductor devices
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Leaf springs for relays
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Stamped-bent parts
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Transistor carriers
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Connector pins
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Carriers
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Car electrics
High performance alloy application SB35
Typical applications
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Carriers
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Connectors
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Insula/on displacement contacts (IDCs)
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Contact springs
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Security keys
Copper-base-alloys
Available dimensions of strip with high performance alloys
- Bright pre-rolled strip
1,0 – 5,0 mm - Precisions strip thicknessess
0,07 – 1,2 mm - Strip widths
3,0 – 600 mm,
but at least 10 times strip thickness
Applications of high performance alloys BB05xi | SB20 – SB22 | SB28 | SB92 | SB32 | SB35
Fine alloys in various delivery presentations directly from Sundwiger Messingwerk
The delivery form of our products depends on the technical facilities of our customers. Three basic designs are available here. These are each adapted to the equipment available at our customers.
The most used form are coils. Here, the individual coils are stacked on pallets, usually separated by spacers.
In the spooled version, several coils are wound in one spool. The coils are connected with help of a weld seam. In this way, set-up times can be saved in the subsequent process steps.
Multiple Pancake
Multiple pancake is a special form of coil design. Here, the individual coils are connected alternately at the inner and outer windings by weld seams. The created “endless strip” can be unwound directly from the pallet on turntables.
Frequently asked questions about our products with high-performance alloys
What are the special features of the high-performance alloys BB05xi | SB20 - SB22 | SB28 | SB92 | SB32 | SB35?
BB05xi is a low-alloyed copper alloy which exhibits an electrical conductivity similar to CuFe2P. Small additions of xi improve softening. The alloy does not reach the spring force of the bronzes, however, in comparison with pure copper, the alloy is significantly harder and in comparison to CuFe2P, which is very often used in a hot dip 0nned condition for lead frames for applications in an0-skid, ESP and transmission control systems, BB05xi can easily be recycled. BB05xi has excellent soldering and welding properties, especially Laser welding. The alloy is an ideal solid solution alloy. There is no Zn evaporation during welding or other influence of precipitates on the laser beam. BB05xi meets with respect to Pb and Cd the OEKO-TEX Standard 100.
SB20 is an age-hardening CuNiSi alloy for current-carrying formed parts on which particular requirements are placed. It has an α-structure with very fine precipitations and recommends itself both for lead frames which require a high rigidity of the pins and for connectors with particularly high demands on the electrical conductivity with average strength and good relaxation behaviour. SB20 in hot-dip tinned condition shows a very good adhesion of the tin layer at higher application temperatures. In addition, SB20 is also suitable for current -carrying formed parts and contact springs due to its good fatigue strength, forming and spring properties. The alloy is registered with the U.S. EPA as Antimicrobial.
SB21 is an age-hardening CuNi1,5Si alloy for current-carrying formed parts on which particular requirements are placed. It has an α-structure with very fine precipitations and recommends itself both for lead frames which require a high rigidity of the pins and for connectors with particularly high demands on the electrical conductivity with average strength and good relaxation behaviour. In addition, SB21 is also suitable for current -carrying formed parts and contact springs due to its good fatigue strength, forming and spring properties. The alloy is registered with the U.S. EPA as An-microbial.
SB22 is an age-hardening CuNi2Si alloy, higher alloyed in comparison with SB21, for current-carrying formed parts. It has an α-structure with very fine precipitations and recommends itself both for lead frames which require a high rigidity of the pins and for connectors with high demands on the electrical conductivity, strength, thermal load and relaxation behaviour. In addition, SB22 can also be used for current-carrying formed parts and contact springs due to its good fatigue strength, forming and spring properties. The alloy is registered with the U.S. EPA as Antimicrobial.
SB28 is an age-hardening CuNi3Si alloy, that, in comparison with SB22, has higher contents of nickel and silicon with additions of magnesium in order to be able to adjust a particularly high strength and stress relaxation resistance. It has an α-structure with very fine precipitations and recommends itself both for lead frames which require a high rigidity of the pins and for connectors with particularly high demands on strength, electrical conductivity, thermal load and relaxation behaviour. In addition, SB28 can also be used for current-carrying formed parts and contact springs due to its good fatigue strength, forming and spring properties. The alloy can be surface-refined to various procedures The alloy is registered with the U.S. EPA as antimicrobial.
SB92 is a cupro-nickel 10 material to which approx. 2 % 0n is added. It is mainly used for spring-ac0on parts. SB92 is distinguished by a very good stress relaxation behaviour in spring hard condition, a good tarnish resistance as well as a high softening temperature. By means of an additional tempering after the cold forming process the bendability can be considerably improved. The alloy is registered with the U.S. EPA as Antimicrobial and with respect to Pb and Cd meets the OEKO-TEX Standard 100.
SB35 is a further developed multi-alloy bronze which is distinguished by its high electrical conductivity, outstanding strength and a good bending behaviour. Due to the manufacturing process chosen and the balanced chemical composition SB35 exhibits an excellent resistance to stress relaxation. Similar to bronze, SB35 is used as a material for current-carrying spring elements. The alloy is registered with the U.S. EPA as Antimicrobial and with respect to Pb and Cd meets the OEKO-TEX Standard 100.
Material designation of BB05xi | SB20 - SB22 | SB28 | SB92 | SB32 | SB35
Material designation | ||||
Sundwiger | BB05xi | SB20 | SB21 | SB22 |
DIN-EN Symbol | (CuSn0,5Ni) | CuNi1,5Zn0,4Sn0,2Si0,3 | CuNi1,5Si | CuNi2Si |
DIN-EN | – | – | – | CW111C |
UNS | C19024 | C19005 | C19010 | C70260 C64700 |
JIS | – | – | – | – |
Material designation | |||
Sundwiger | SB28 | SB92 | SB35 |
DIN-EN Symbol | CuNi3SiMg | CuNi9Sn2 | CuSn2Zn9 |
DIN-EN | – | CW351H | CW454K |
UNS | C70250 | C72500 | C42500 |
JIS | – | C7250 | – |
Nominal composition (mass content in %) of BB05xi | SB20 - SB22 | SB28 | SB92 | SB32 | SB35
Nominal composition (mass content in %) | ||||
Sundwiger | BB05xi | SB20 | SB21 | SB22 |
Cu | Balance | Balance | Balance | Balance |
Sn | 0,6 | 0,2 | – | – |
Zn | < 0,05 | 0,4 | 0,2 | 0,3 |
Ni | < 0,4 | 1,5 | 1,3 | 1,9 |
Fe | < 0,02 | < 0,1 | < 0,1 | < 0,1 |
Pb | < 0,005 | < 0,005 | < 0,005 | < 0,005 |
Si | – | 0,3 | 0,35 | 0,5 |
P | 0,008 – 0,05 | – | 0,015 | 0,01 |
Other | < 0,1 | < 0,2 | < 0,2 | < 0,1 |
Nominal composition (mass content in %) | |||
Sundwiger | SB28 | SB92 | SB35 |
Cu | Balance | Balance | Balance |
Sn | – | 2,3 | 1,8 |
Zn | < 0,3 | < 0,1 | 9 |
Ni | 3,0 | 9,5 | < 0,2 |
Fe | < 0,1 | < 0,3 | < 0,05 |
Pb | < 0,005 | < 0,005 | < 0,005 |
Si | 0,6 | – | – |
Mg | 0,1 | – | – |
Mn | – | < 0,2 | – |
P | – | – | 0,03 – 0,2 |
Other | < 0,1 | < 0,1 | < 0,1 |
Processing instructions of BB05xi | SB20 - SB22 | SB28 | SB92 | SB32 | SB35
Processing instructions BB05xi | |
Cold forming properties | very good |
Machinability | sufficient |
Electroplating properties | very good |
Hot-dip tinning properties | very good |
Soldering | very good |
Resistance welding | good |
Gas shielded arc welding | good |
Laser welding | good |
Processing instructions SB20 – SB28 | |
Cold forming properties | very good |
Machinability | satisfactory |
Electroplating properties | good |
Hot-dip tinning properties | good |
Soldering | good |
Resistance welding | good |
Gas shielded arc welding | good |
Laser welding | good |
Processing instructions SB92 | |
Cold forming properties | very good |
Machinability | satisfactory |
Electroplating properties | good |
Hot-dip tinning properties | good |
Soldering | good |
Resistance welding | very good |
Gas shielded arc welding | very good |
Laser welding | very good |
Processing instructions SB35 | |
Cold forming properties | very good |
Machinability | satisfactory |
Electroplating properties | good |
Hot-dip tinning properties | good |
Soldering | good |
Resistance welding | good |
Gas shielded arc welding | good |
Laser welding | satisfactory |
Physical properties of BB05xi | SB20 - SB22 | SB28 | SB92 | SB32 | SB35
Physical properties (at room temperature) | |||||
Sundwiger | BB05xi | SB20 | SB21 | SB22 | |
Electrical conductivity soft | 36 | 33,5 | 33,5 | 32 | MS/m |
Thermal conductivity | 250 | 250 | 260 | 250 | W/(m*K) |
Thermal expansion coefficient between 20 and 300 °C | 17 | 17 | 17 | 17 | 10-6/K |
Density | 8,9 | 8,9 | 8,9 | 8,8 | g/cm³ |
Modules of elasticity | 126 | 128 | 128 | 130 | GPa = kN/mm² |
Stress relaxation: | |||||
H: Temper condition up to | – | 120 | 120 | 125 | °C |
TM: Temper condition up to | – | 140 | 140 | 150 | °C |
Physical properties (at room temperature) | ||||
Sundwiger | SB28 | SB92 | SB35 | |
Electrical conductivity soft | 25 | 6 | 16 | MS/m |
Thermal conductivity | 190 | 120 | 130 | W/(m*K) |
Thermal expansion coefficient between 20 and 300 °C | 17,6 | 17,2 | 18 | 10-6/K |
Density | 8,8 | 8,9 | 8,8 | g/cm³ |
Modules of elasticity | 132 | 140 | 120 | GPa = kN/mm² |
Stress relaxation: | ||||
TM: Temper condition up to | 170 | – | – | °C |
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